Jaggery powder manufacturers have been around the world for years, mainly across Indian and Asian countries, owing to the rich, caramel-like flavor and various health benefits of jaggery powder. Jaggery powder manufacturers prepare jaggery from the sap of sugarcane or palm trees through processing. Unlike refined sugar, jaggery is healthier because the natural minerals and nutrients remain preserved.
Jaggery Powder Manufacturers Gather Raw Material
The starting point for jaggery powder manufacturers is raw material gathering, which could either be sugarcane or palm sap. For sugarcane jaggery, it begins with cutting mature sugarcane stalks when they are fully sweet. Palm jaggery, on the other hand, is extracted from date palms and some other species of palm.
Sugarcane is harvested during the winter, when the sugar content within the stalks is at its peak. The cut cane is carried or transported by machine to the jaggery powder manufacturers. Manufacturing palm jaggery begins with the extraction of the sweet sap known as "toddy" from the palm trees through tapping. This sap then undergoes processing to transform into jaggery powder.
Now the gathered raw material needs to be turned into juice or sap. Juice, or sap, is a primary ingredient that forms the base of jaggery.
Jaggery Powder Manufacturers Extract Juice Or Sap
In the case of sugarcane jaggery, stalks are washed completely to remove any dirt or impurities present in the stalks. These stalks are crushed in a machine called a crusher to extract the juice of sugarcane. This juice is rich in sucrose and other nutrients and serves as the base for jaggery production.
For palm jaggery, the sap that is collected from the palm tree is placed in containers. The sap contains sugars, minerals, and other nutrients. This sap must be collected and transported to the production site before it ferments.
Jaggery Powder Manufacturers Boil Juice or Sap
These are then transferred to wide and shallow pans and boiled at high temperatures. Boiling serves not only to increase the concentrate ratio by evaporating the majority of the water but also removes impurities to purify the juice. Boiling is important for sugarcane jaggery because this helps in the conversion of the sugar within the juice into a more solid, thick syrup. The juice is monitored and will not be allowed to get over boiled or burned. As the juice is boiled, the excess water will evaporate and a thick, golden syrup will be left behind to finally become jaggery.
When it comes to palm jaggery powder manufacturers, the sap is boiled down to become thick syrup. Palm jaggery differs from the sugarcane jaggery as far as its texture and taste are concerned, but the boiling process is essentially the same.
The liquid continues to boil, skimming off impurities like foam and dirt particles at the surface, leaving the syrup clean. This way, the final jaggery powder will be pure and free from unwanted materials.
Concentration and Thickening By Jaggery Powder Manufacturers
The juice or tapped sap is stirred until it thickens to achieve the desired syrup texture. The aim here is to get the syrup thick, smooth, and sticky so that it can subsequently be molded into blocks. For sugarcane jaggery, the syrup is usually concentrated to a pourable consistency, where it can then be poured into molds, forming solid blocks of jaggery. The syrup may also be cooled and ground into a fine powder. Palm jaggery syrup is thickened the same way, but it can be made into a shape in molds or even, in some cases, boiled to powder form right away.
Cooling and Solidifying by Jaggery Powder Manufacturers
After the juice or sap is boiled down to a syrup, it's poured into molds, where it cools and solidifies. These jaggery blocks are then taken from molds and allowed to cool completely. These are further processed into jaggery powder.
Molding of jaggery is usually done by pouring jaggery into round or rectangular molds. These shapes provide large blocks, which are easily broken down or crushed.
Once jaggery is in the mold, give it some time to cool down to room temperature. In this process, it becomes firmer and more manageable. After cooling and hardening, jaggery powder manufacturers can grind it as the last process involved in its manufacturing.
Jaggery Powder Manufacturers Grinding to Powder
The jaggery blocks are crushed to fine powder in grinding machines at industrial levels. The machines smash the solid blocks into fine granules or powder. Following this, the powder is sieved to acquire an even size and texture.
Blocks of jaggery are fed into grinding machines to grind and mill. Jaggery powder is primarily sifted through a mesh to remove major coarse particles. Sieving is an important step where the powder of jaggery is made free of lumps and smooth to touch. Fine powder is preferred here since it can easily be dissolved in liquid and used in recipes. The packaged jaggery powder now awaits its distribution. It should be stored in airtight containers for freshness and to keep it free from moisture. Quality control processes should be there to check if the jaggery powder is soft and not overly sour.
Qualities Jaggery Powder Should Possess:
Smooth: There should not be any lumps. The powdery texture should not have any irregularities.
Taste and Odor: It should have a caramel-type flavor with natural sweetness.
Pureness: The jaggery powder must not contain dust, dirt, or any other extraneous matter.
When the jaggery powder passes all these parameters, it is packed in clean, water-tight packets or jars. Packaging maintains the quality of the jaggery powder, as it prevents moisture from entering the powdered form and avoids it getting stale. The packaging must contain the date of expiry, storage instructions, and nutritional facts.
Storage and Distribution By Jaggery Powder Manufacturers
The jaggery powder is now ready for the shelves in shops, godowns, and households of consumers. Keep it cool, dry, and away from sunlight as well as moisture to maintain the freshness and the nutritional values of jaggery. Proper storage ensures that jaggery powder remains fresh in quality. If kept without proper care, the moisture level rises, and this develops lumps or otherwise leads to spoiled products. Jaggery powder is sold locally and globally. Most jaggery producers have direct agreements with several retailers and dealers for selling their products online to their customers across the globe.
The process involved in making jaggery powder is somewhat interesting. It includes thorough harvesting, extraction, boiling, and grinding to ultimately produce something very rich in flavor and nutritional properties. From its raw origin as sugarcane or palm sap to product completion, there is quality improvement at each step of this processing.
Once consumers understand how jaggery powder is produced, they will make the right choices in how they cook, bake, or take jaggery as a sweetener while drinking and better select high-quality and pure products that are highly nutritious and free from additives. By choosing jaggery powder made with care and quality, you are not only tasting a much healthier alternative to refined sugar, but also promoting sustainable practices and supporting your local farmers.
Miller Stores is one of the well-established jaggery powder manufacturers in Kochi. Miller Stores prepares sulfur-free jaggery from high-quality sugarcane and palm sap by using traditional methods while focusing on quality and purity. The natural flavor adds a nutritious taste to every product. Perfect for cooking, baking, or simply adding to drinks, Miller Stores’ Palm Jaggery Natural Powder will be a blend of taste and health in every spoonful.